Today, I was able to finish machining to motor to gear attachment part by heading in early in the morning to work on a mill before the seniors got to the machine shop. Afterwards, I cut the previously 3D printed parts, as we will be trying to put them in a machine to be ground up and re-extruded as filament.
Theo was also able to make the bike tire-to-dynamo connecting gear/wheel. It is comprised of two of the gears we ordered in a set mounted on an axle and then sprayed with a rubber material. It took about 10 coats, but the final product should nicely interact with the tire of the bike in the way we need it to.
The goal of this project is to design and build a working DC electric generator to be used for the charging of cellphones. This generator will be mounted upon a standard bicycle and will be powered by the mechanical motion of the bicycle. Through the incorporation of bridge rectifiers, capacitors, and voltage modifiers, the end product should be a custom made working model.